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Reply to "gas gauge jumping .... would this work"

OK, MAJOR BREAKTHROUGH TIME!!!!!!!!!!!!!

I sat down and started playing with the formula for an R/C circuit (resistance/capacitance) and quickly needed the assistance of my Engineer wife who came up with a spiffy little calculated circuit calling for a 22K resistor and a 100µf electrolytic cap.  Trust me, you do not want to see the formulae she used, although she seemed pretty comfortable with them - I’m not     

The circuit looks like this:

672BAAE8-05F6-4594-81F4-9355D8549688

That’s the good news.  The bad news is that I don’t have a 100µf cap in stock (this ain’t “Radio Shack”, after all....)  All I could find was a 50µf which, from her calcs, will give me a faster full charge time but about 50% less of a dampening effect.  In other words, instead of averaging over 5 - 10 seconds, it averages over 2 - 5 seconds.  Well, Howdy.  What’s that gonna look like?

So the next step was to turn Pearl in to a lab mule and play with the parts I have on hand, putting it together with alligator clip wires.  And the road test results are.........

Exactly what my senior lab assistant’s calculations showed they would be;  The needle still moves, but over the same section of road (same direction) the needle moves about 1/2 of what it does without the damping circuit installed - about 3-4 needle widths above and below the average (as opposed to +/- half a tank before!)  The calcs say going to the larger cap should pull that in to within +/- 2 needle widths as it averages (charges/discharges the larger cap) over a longer period. 

So, there you have it.  I still don’t know how the heck that VW vi brator works, nor do I wish to find out.

 You want to reduce the jumpy needle in your VDO-style 356 gas gauge?  Get a 22K 1/2 watt resistor and a 100 µf electrolytic cap and wire them in per the diagram above.  Battery “+” is at the top, “+” side of the capacitor is UP, battery ground is at the bottom and the cap’s “-“ end is grounded.   It makes no electrical difference whether they are connected at the gauge end or sender end, whichever is easier to install and can be insulated easier.

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Last edited by Gordon Nichols
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