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I completed the replacement of my pre and post pump fuel filters as well as replaced the fuel pump, short run hoses and fittings per my previous thread. I ended up going with:

I flushed the tank with fresh gas before hooking any of this up, just to drain any sediment or other crud. Then I used a borescope to inspect the tank before installing everything. No rust, nothing particularly bad looking. Once everything was together, I started it up and it ran a little rough at first, but after a few runs around the block it drove perfectly. The hesitation/sputtering under load and going uphill was fixed! I started to celebrate!

Later that evening, I took it out for another spin, but this time I noticed a puddle of gas under the car. Freaking out, I quickly made it back to my garage to inspect. Sure enough, the 3/8" post filter had a pin sized hole in it and was spewing gas out. Ughhh.



Several of you guys were rightfully concerned about the age of the 3/8" fuel line that runs after the post pump filter, through the transmission tunnel to the first fuel rail. Or maybe it was the higher pressure the Pierberg pump kicks out (around 95psi from the specs I've found). Now it's time to replace that with a hard line or maybe a new Gates Barricade fuel injection hose. I have a few questions...

  1. What sized line should I run? Sounds like I should go down to 5/16 (8mm) to be standard to my Subaru engine
  2. I want to run hard line, but have no idea how to do that or where to get it? Some of you guys showed pics running hard lines alongside the transmission tunnel, but not in it.
  3. Should I even consider replacing the current 3/8" line with a new soft line? Attaching a new line to the old and fishing it through seems straightforward.


Any help is appreciated! Oh and I attached some photos and videos.

Attachments

Images (4)
  • Fuel Filters
  • Pierberg Fuel Pump
  • Post Pump 10u Bosch Filter
  • Pre Pump 100u Filter
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I personally would not recommend any type of flexible lines where you can't see them or have ready access to.

I'd put hard lines as I suggested before, available at just about any local FLAPS store. Ni-Copp hard lines in any length by the foot. Flexible enough to bend by hand without kinking, but still solid. Protect with grommets and clamps if you can. I used 60" 5/16" on my Spyder EFI. If you need to, you can cut a flared end off and install a compression adapter to either a thread or a hose bib. Also available in 3/8".

I used Derale transmission cooler hard line compression adapters.

@ALB great points. I have to check underneath mine, b/c if my memory serves me correct, there's plate steel welded on the bottom side of the transmission tunnel (this is a 2009 Beck Speedster Subaru build). @chines1 can you confirm how to access the transmission tunnel?

On another note, I just came across an informative video from Earl's on the various different types of hard tubing (aluminum, NiCopp, stainless, etc...) and various tools and fittings and figured I'd share.

Earl's Easy Form tubing seems like a good choice. Thoughts?

@Nick posted:

Thanks @DannyP hard lines are definitely the goal. You ran yours alongside the transmission tunnel, under the carpet correct? Where do you get the grommets and clamps? Any installation advice? Are these the lines NiCopp lines you ran?

Those are the lines that I purchased. I ran my lines inside my tunnel, but I have a Spyder. The tunnel is less than 3" by less than 1". I purchased generic grommets and rubber-lined clamps at NAPA. There is a box steel bulkhead the lines go through. I put two layers of regular heat shrink tubing over that area.

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