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I had this situation before many years ago. The left side of the motor hisses rhythmically and the smoke is a little darker. The idle is not perfectly smooth but not unacceptable and the car is drivable. Idle speed when warm has stayed as before. I have done the following: replaced the intake manifold gasket; took out and cleaned all jets. I also changed the emulsion tubes because I found out it had .1 instead of .2 which is what VWs are supposed to have. Carbs are Dellorto DRLA 40’s. I retorqued the bottom head studs and checked valve adjustment as well. I ran it without the belt to make sure it’s not fan related and it still makes the noise. Anyone else experienced this. I have checked on other forums such as the samba.com and cannot find much on something like that. I tried uploading a video but it gives me an error every time I try to upload it. Thank you in advance for any suggestions.

Link to video:

https://youtube.com/shorts/EHV...?si=GPnFjGqtgrOQKWZ9

Last edited by Impala
Original Post

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My first choice would be a loose spark plug, too, but;

@Impala wrote: I have done the following:

Replaced the intake manifold gasket
(I'm assuming the manifold-to-head gasket, but just one or both?)

Took out and cleaned all jets.  That's always a good start, especially because it's so easy on Dells

I also changed the emulsion tubes because I found out it had .1 instead of .2 which is what VWs are supposed to have.  ???  That's news to me.  Besides, you engine probably isn't the same as a stock VW.  If it had been running well before with the old emulsion tubes, I would put them back in to eliminate another variable.  How long has this hissing been going on?

I would remove the carburetors and replace the carb-base-to-manifold gaskets.  A leak there could produce a rhythmic sound, depending on where the leak is.  Could be a hiss, could be a whistle but it will pulse with piston/valve action.  You're trying to find a leak that is probably one cylinder related, but'cha nevah know.   There is limited access around the carbs when installed, so wrapping a heavy rag around their bases to isolate the leak noise before you remove them, while possible, might be tough (but worth a try, for sure).  Another thing to try would be to get it idling when warm and stable, then pull one plug wire at a time from the distributor to see the result.  If one cylinder stumbles more than the others, that might point you toward where the leak is (but not guaranteed).

Carbs are Dellorto DRLA 40’s. I retorqued the bottom head studs and checked valve adjustment as well.  Also a good start but not my first choice.  What torque setting on the head nuts, just out of curiosity?  

I could be persuaded that this is a leaking exhaust gasket, so get under there and see if there is any carbon shadow blown outward from the exhaust flanges showing any leaks.  An exhaust leak is usually louder than an intake leak, on average.  If you can get it up on a lift while it is running it's easier to find an exhaust leak but that might be a big deal so look for carbon traces first.

**************************

Here's what I'm running on my 40mm Dells, set up by Dave Hoagland when he was still at Blackline Racing, for a  2,110cc,  MOFOCO big valve heads, port-matched heads and intake manifolds, Engle 120 cam, 1-5/8" header tubes (Berg headers).

The jet sizes are:

.45 idles

1.30 mains

160 air correctors  

.35 Accelerator pump jets

32mm Venturis  (These work GREAT on my 2,110 with 40mm Dells)

To show us a video, first, upload that video to Youtube, get it playing then click on the "Share" button and copy the link to it.  Then bring up a post reply on the SOC, click on the little movie icon in the menu bar at the top of the post and paste the link into the source window, then post the reply.  We should be able to see it after that.  You can delete it from Youtube after you get it fixed.

Buena Suerte....

Last edited by Gordon Nichols

My first choice would be a loose spark plug, too, but;

@Impala wrote: I have done the following:

Replaced the intake manifold gasket
(I'm assuming the manifold-to-head gasket, but just one or both?)

Took out and cleaned all jets.  That's always a good start, especially because it's so easy on Dells

I also changed the emulsion tubes because I found out it had .1 instead of .2 which is what VWs are supposed to have.  ???  That's news to me.  Besides, you engine probably isn't the same as a stock VW.  If it had been running well before with the old emulsion tubes, I would put them back in to eliminate another variable.  How long has this hissing been going on?

I would remove the carburetors and replace the carb-base-to-manifold gaskets.  A leak there could produce a rhythmic sound, depending on where the leak is.  Could be a hiss, could be a whistle but it will pulse with piston/valve action.  You're trying to find a leak that is probably one cylinder related, but'cha nevah know.   There is limited access around the carbs when installed, so wrapping a heavy rag around their bases to isolate the leak noise before you remove them, while possible, might be tough (but worth a try, for sure).  Another thing to try would be to get it idling when warm and stable, then pull one plug wire at a time from the distributor to see the result.  If one cylinder stumbles more than the others, that might point you toward where the leak is (but not guaranteed).

Carbs are Dellorto DRLA 40’s. I retorqued the bottom head studs and checked valve adjustment as well.  Also a good start but not my first choice.  What torque setting on the head nuts, just out of curiosity?  

I could be persuaded that this is a leaking exhaust gasket, so get under there and see if there is any carbon shadow blown outward from the exhaust flanges showing any leaks.  An exhaust leak is usually louder than an intake leak, on average.  If you can get it up on a lift while it is running it's easier to find an exhaust leak but that might be a big deal so look for carbon traces first.

**************************

Here's what I'm running on my 40mm Dells, set up by Dave Hoagland when he was still at Blackline Racing, for a  2,110cc,  MOFOCO big valve heads, port-matched heads and intake manifolds, Engle 120 cam, 1-5/8" header tubes (Berg headers).

The jet sizes are:

.45 idles

1.30 mains

160 air correctors  

.35 Accelerator pump jets

32mm Venturis  (These work GREAT on my 2,110 with 40mm Dells)

To show us a video, first, upload that video to Youtube, get it playing then click on the "Share" button and copy the link to it.  Then bring up a post reply on the SOC, click on the little movie icon in the menu bar at the top of the post and paste the link into the source window, then post the reply.  We should be able to see it after that.  You can delete it from Youtube after you get it fixed.

Buena Suerte....

I did replace the gasket on the left side; which is where the hissing comes from. Actually both gaskets had been replaced not too long ago but I did this one again to eliminate that variable.

The hissing came before I switched the emulsion tubes. The 9164.2 tubes, from what I’ve read on VW forums, are considered the ones for street use while the 9164.1 tubes are more for racing use. The .1s probably came with the set up for an Alfa Romeo. I have the following: 140 main jets  9164.2 emulsion tubes, 1.80 air correction, .60 idle jets. I believe that was the stock setup that CB Performance used back in the day when they sold them as per the Dellorto book by Tomlinson. Haven’t checked the Venturi sizes but it wouldn’t surprise me they were the 34s they came set up with from CB as well.

I retorqued the heads to between 23 -25 ft/lbs. (my torque wrench is the old style with the needle and the dial).

I don’t see any leaks or loose nuts or studs in the carb body itself but that is another possible place. I did get a full rebuild set for both carbs along with the .2 emulsion tubes from Gabriel in Italy; he has a store on EBay but prefer to not break them up until a full refurb is warranted. Maybe I can make a new gasket by tracing the old one. I have gasket material.

So the two things I need to verify now is that gasket in the carburetor and the spark plugs.

That set up you have is pretty peppy; nice displacement and good stuff in it; should haul ass!

I agree with you all; this is not the chirp. This thing has happened and has rectified itself not quite sure how a couple of times before and quite a few years ago. I will certainly check the spark plugs and do the compression tests as well. I first tried the obvious ones like the intake gasket. I hope it’s not a head stud; if it is it should be one of the top ones since I went over the bottom ones that are accessible and there were no signs of a broken one.

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