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We are talking about the sending unit here, right? I would hope that you removed the unit from the car before welding? How the hell else could you weld an extension on - from inside the tank? If so, that welder has some crazy welding skills - not to mention a bad safety habit!

Seriously, pull the sending unit out of the gas tank, attach your connections, including a temporary ground (that is normally on the tank itself) and move the unit through its range of motion as you observe the gauge. Is that what you did?
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